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Mastering Precision: A Guide to Orbital Tube Welding

Orbital-Tube-Welding

In the ever-evolving realm of welding technology, precision has become the cornerstone of excellence. Orbital Tube Welding, a cutting-edge technique, has emerged as a game-changer in the welding industry. As we delve into the intricate world of precise welds, Diverse Welding Services takes center stage, pioneering advancements with their expertise in Orbital Tube Welding.

Orbital Tube Welding is a highly specialized method that utilises Orbital Welders to create seamless, consistent welds on tubes and pipes. Unlike traditional welding methods, Orbital Tube Welding involves a rotational movement of the welding arc around the fixed workpiece. This results in a meticulously crafted weld that meets the highest standards of quality and accuracy.

Diverse Welding Services, a name synonymous with innovation and excellence, has embraced Orbital Tube Welding as a core component of their welding solutions. The use of state-of-the-art Orbital Welders by Diverse Welding Services ensures that each project is executed with unparalleled precision. This commitment to quality has positioned them as leaders in the welding industry.

The advantages of Orbital Tube Welding are manifold. First and foremost, the precision achieved is unmatched. The automated process eliminates the variability associated with manual welding, leading to consistently high-quality welds. This not only enhances the structural integrity of the weld but also contributes to the longevity and reliability of the finished product.

The efficiency of Orbital Tube Welding is another key factor contributing to its widespread adoption. Diverse Welding Services maximizes efficiency by streamlining the welding process, reducing the need for time-consuming adjustments and rework. This not only accelerates project timelines but also minimizes costs, making it a cost-effective solution for various industries.

The applications of Orbital Tube Welding are diverse, ranging from aerospace and pharmaceuticals to semiconductor manufacturing. Diverse Welding Services has successfully implemented this technique in a myriad of projects, showcasing its versatility and adaptability. Their team of skilled welders, coupled with cutting-edge technology, ensures that each project is tailored to meet the unique requirements of the client.

As the demand for precision in welding continues to rise, Orbital Tube Welding stands as a beacon of accuracy in the welding landscape. Diverse Welding Services, with their unwavering commitment to excellence, emerges as a key player in mastering the art of precise welding through Orbital Tube Welding. In a world where precision is paramount, Diverse Welding Services stands tall, delivering unparalleled quality in every weld.

Mastering Precision: A Guide to Orbital Tube Welding

Orbital-Tube-Welding

In the ever-evolving realm of welding technology, precision has become the cornerstone of excellence. Orbital Tube Welding, a cutting-edge technique, has emerged as a game-changer in the welding industry. As we delve into the intricate world of precise welds, Diverse Welding Services takes center stage, pioneering advancements with their expertise in Orbital Tube Welding.

Orbital Tube Welding is a highly specialized method that utilises Orbital Welders to create seamless, consistent welds on tubes and pipes. Unlike traditional welding methods, Orbital Tube Welding involves a rotational movement of the welding arc around the fixed workpiece. This results in a meticulously crafted weld that meets the highest standards of quality and accuracy.

Diverse Welding Services, a name synonymous with innovation and excellence, has embraced Orbital Tube Welding as a core component of their welding solutions. The use of state-of-the-art Orbital Welders by Diverse Welding Services ensures that each project is executed with unparalleled precision. This commitment to quality has positioned them as leaders in the welding industry.

The advantages of Orbital Tube Welding are manifold. First and foremost, the precision achieved is unmatched. The automated process eliminates the variability associated with manual welding, leading to consistently high-quality welds. This not only enhances the structural integrity of the weld but also contributes to the longevity and reliability of the finished product.

The efficiency of Orbital Tube Welding is another key factor contributing to its widespread adoption. Diverse Welding Services maximizes efficiency by streamlining the welding process, reducing the need for time-consuming adjustments and rework. This not only accelerates project timelines but also minimizes costs, making it a cost-effective solution for various industries.

The applications of Orbital Tube Welding are diverse, ranging from aerospace and pharmaceuticals to semiconductor manufacturing. Diverse Welding Services has successfully implemented this technique in a myriad of projects, showcasing its versatility and adaptability. Their team of skilled welders, coupled with cutting-edge technology, ensures that each project is tailored to meet the unique requirements of the client.

As the demand for precision in welding continues to rise, Orbital Tube Welding stands as a beacon of accuracy in the welding landscape. Diverse Welding Services, with their unwavering commitment to excellence, emerges as a key player in mastering the art of precise welding through Orbital Tube Welding. In a world where precision is paramount, Diverse Welding Services stands tall, delivering unparalleled quality in every weld.

The Ultimate Guide to Choosing the Right Jacketed Vessels for Your Business

jacketed-vessels

When it comes to industrial heating and processing, jacketed vessels are essential equipment that play a crucial role in many industries, including food and beverage, pharmaceuticals, and chemical manufacturing. Selecting the right jacketed vessel for your business is a decision that can impact your production efficiency, product quality, and overall operational costs. In this guide, we will walk you through the key factors to consider when choosing a jacketed vessel, with a special focus on the importance of diverse welding techniques.

Understanding Jacketed Vessels

Jacketed vessels are used for heating and maintaining the temperature of liquids or gases within an inner vessel. The jacket, which surrounds the inner vessel, allows for precise temperature control, making these vessels ideal for various industrial applications, such as cooking, heating, and sterilization processes. There are various types of jacketed vessels, including dimple, half-pipe, and conventional jackets. Each type offers specific advantages, depending on the intended use.

The Role of Diverse Welding Techniques

Welding plays a critical role in the fabrication of jacketed vessels, as the quality of welding directly affects the vessels performance and longevity. Diverse welding techniques, such as TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and SMAW (Shielded Metal Arc Welding), FCAW (Flux Core Arc Welding) are employed to join the different components of the vessel. The choice of welding technique depends on factors like the material of construction, design, and the intended application.

Key Factors to Consider

  • Material of Construction: Selecting the right material is vital for the jacketed vessels performance. Common materials include stainless steel, carbon steel, and exotic alloys. The choice should align with your business requirements, considering factors like corrosion resistance, temperature tolerance, and the nature of the fluids being processed.
  • Jacket Type: Choosing the appropriate jacket type depends on the heating or cooling requirements. Dimple jackets are ideal for low-pressure applications, while half-pipe jackets provide increased heat transfer capabilities for higher pressures and temperatures.
  • Design and Customization: Customization options are essential to meet the specific needs of your business. Factors to consider include the vessel shape, jacket coverage, and additional features like agitators or mixing capabilities.
  • Maintenance and Support: Consider the ease of maintenance and the availability of support services. Regular inspections and maintenance are crucial to prolong the boiler's lifespan and ensure its efficient operation.

Choosing the Right Manufacturer

Selecting a reputable and experienced manufacturer is crucial in ensuring the quality of your jacketed vessel. Look for a manufacturer with a track record of using diverse quality welding techniques to create durable and reliable equipment. They should be well-versed in the specific requirements of your industry and be able to provide ongoing support.

Choosing the right jacketed vessel for your business is a decision that requires careful consideration of various factors, including the material of construction, jacket type, and welding techniques used. Partner with an experienced manufacturer who can meet your specific needs and provide ongoing support to maximize the efficiency and longevity of your jacketed boiler. With the right choice, your business can thrive in various industrial applications, ensuring the quality and consistency of your products.

Jacketed Tanks: What You Need to Know

jackated-tanks

Jacketed tanks play a pivotal role in various industries, from food and beverage processing to pharmaceuticals and chemical manufacturing. These tanks are a vital component in maintaining temperature control and product quality during different processes. In this article, we delve into the world of jacketed tanks, exploring their significance, types, and applications.

Understanding Jacketed Tanks

A jacketed tank is a vessel with a secondary outer shell, known as a jacket, surrounding the main tank. This jacket is typically designed to allow the circulation of temperature-controlled fluids, such as steam or hot water. The primary purpose of the jacket is to maintain precise temperature control within the tank, whether heating or cooling is required.

Types of Jacketed Tanks

Dimpled Jacket Tanks: Dimpled jackets feature small indentations or dimples on the outer surface of the tank. These dimples create channels for the temperature-control fluid to flow through, ensuring efficient heat transfer.

Half-Pipe Jacket Tanks: Half-pipe jackets consist of a welded, semi-circular channel running along the exterior of the tank. This design provides robust heat transfer capabilities and is commonly used in high-temperature applications.

Conventional Jacket Tanks: Conventional jackets are more straightforward, with a smooth exterior surface where the temperature-control fluid flows. While they are less efficient than dimpled or half-pipe jackets, they are suitable for lower-temperature processes.

Applications of Jacketed Tanks

Food and Beverage Industry: Jacketed tanks are extensively used in the food and beverage industry for processes like pasteurization, fermentation, and cooking. They help maintain precise temperatures critical for product quality and safety.

Pharmaceuticals: Pharmaceutical manufacturing relies on jacketed vessels for reactions, crystallization, and sterilization processes. The stringent temperature control ensures the integrity of pharmaceutical products.

Chemical Processing: Jacketed tanks are integral in the chemical industry, facilitating precise control of temperatures during chemical reactions and mixing processes. This enhances product consistency and safety.

Brewing: In brewing, jacketed tanks are used for fermentation and conditioning, allowing brewers to control temperature and optimize the fermentation process.

Benefits of Jacketed Tanks

Temperature Control: Jacketed tanks offer precise temperature control, crucial for processes where maintaining specific temperature ranges is paramount.

Product Quality: Consistent temperature control enhances product quality and yields by preventing undesirable fluctuations during processing.

Safety: Jacketed tanks are designed to handle high-temperature processes safely, reducing the risk of accidents.

Versatility: The variety of jacket types and sizes makes jacketed tanks adaptable to a wide range of applications and industries.

Jacketed tanks, whether used as a jacketed boiler or a jacketed vessel, are indispensable in industries requiring precise temperature control. Their ability to efficiently heat or cool the contents of the tank ensures product quality, safety, and process consistency. Understanding the different jacket types and their applications empowers industries to choose the right jacketed tank for their specific needs, enhancing efficiency and productivity across the board.

 

The Advantages of Jacketed Boilers: Efficient and Reliable Industrial Heating Solutions

jacketed boilers

In various industrial processes, efficient and reliable heating systems are essential for maintaining product quality and meeting production demands. Jacketed vessels have emerged as a preferred choice for industries requiring controlled heating in large-scale operations. These versatile vessels offer numerous advantages, making them a popular solution for a wide range of applications. In this article, we'll explore the benefits of jacketed boilers and their significance in industrial heating, as provided by Diverse Welding, a leading provider of industrial heating solutions.

Enhanced Heating Efficiency:

Jacketed vessels are renowned for their exceptional heating efficiency. These boilers feature a double-wall design, with a hollow jacket surrounding the main vessel. Steam or another heating medium flows through the jacket, providing uniform heating around the entire vessel surface. This enhanced heat transfer minimizes energy wastage and ensures rapid and efficient heating, reducing overall operating costs for industrial processes.

Precise Temperature Control:

Temperature control is crucial in many industrial applications to achieve specific product characteristics and maintain consistency in manufacturing. Jacketed boilers offer precise temperature control due to their excellent heat distribution capabilities. The design allows for accurate adjustments to the heating medium flow, ensuring precise temperature regulation and safeguarding the integrity of the product being processed.

Versatility in Heating Applications:

Jacketed boilers are versatile and find applications in a wide array of industries, including food and beverage, pharmaceuticals, chemical processing, and petrochemicals. They are commonly used for cooking, sterilization, melting, mixing, and maintaining stable temperatures during production processes. Their ability to handle various heating tasks makes them an indispensable asset in industrial heating systems.

Space-Saving Design:

Jacketed boilers offer a space-saving advantage, as their compact design integrates both heating and processing functionalities into a single unit. The jacket serves as an outer shell, eliminating the need for external heating equipment and reducing the overall footprint of the heating system. This space efficiency is particularly valuable in industries where floor space is limited or where multiple process units need to be accommodated.

Corrosion Resistance and Durability:

Jacketed boilers are constructed from high-quality materials that exhibit excellent resistance to corrosion and wear. This ensures the longevity of the equipment, minimizing maintenance requirements and downtime. With proper maintenance, jacketed boilers can provide reliable and consistent heating performance for many years.

Jacketed boilers have revolutionized industrial heating solutions by offering enhanced efficiency, precise temperature control, and versatility in a compact design. These boilers have become a staple in numerous industries, delivering reliable performance and consistent heating results. Whether used for food processing, pharmaceutical manufacturing, or chemical production, jacketed boilers provide the efficiency and reliability required for successful industrial operations.

Diverse Welding, a leading provider of industrial heating solutions, offers a wide range of jacketed boilers designed to meet the specific needs of various industries. Their expertise in crafting customized heating systems ensures that clients receive top-notch solutions tailored to their unique requirements. Embrace the advantages of jacketed boilers for your industrial heating needs and partner with Diverse Welding to elevate your production efficiency and product quality.

 

Orbital Tube Welding and Orbital Welding in Perth: The Future of Welding

orbital-tube-welding

Since its inception, welding has advanced significantly. Nowadays, welding is a crucial manufacturing activity that is used to create anything from cars and aeroplanes to buildings and bridges. Orbital tube welding and orbital welding are two of the most recent advancements in the art of welding. The welding industry has been completely transformed by these methods, which are currently commonly employed in Perth, Australia.

Automated welding techniques like orbital welding make perfect welds with the aid of computer-controlled equipment. A stationary workpiece is rotated by the machine's electrode or welding torch to produce a consistent, circular weld. Pipes and tubes, which are frequently used in industrial applications, are perfect for this method of welding.

Whereas a subclass of orbital welding created exclusively for welding tubes is known as orbital tube welding, This method is perfect for joining tubes of various materials and sizes together in a way that is high-quality and leak-free. The aerospace, semiconductor, and pharmaceutical sectors, among others, all make extensive use of it.

One of the leading suppliers of orbital tube welding and orbital welding services in Perth are Diverse Welding.  The organisation employs a group of welders who are highly qualified, experienced, and trained in the most recent welding methods and technologies. They employ cutting-edge tools and technology to guarantee that their welds are of the highest calibre and adhere to the most exacting industry requirements.

Compared to conventional welding methods, orbital welding and orbital tube welding provide a number of benefits.

First and foremost, they create flawless, homogeneous welds of the highest calibre. This is crucial in fields like aircraft and semiconductors, where the integrity of the weld is important.

Second, compared to conventional welding techniques, orbital welding is more effective and precise. The automated procedure guarantees consistency and repeatability for each weld, lowering the possibility of mistakes or flaws. This also implies that the welding procedure can be finished more quickly, cutting down on both manufacturing time and expenses.

The fact that they are safer for welders is another benefit of orbital tube welding and orbital welding. Welders do not need to come into contact with the welding torch or electrode because these processes are automated. This lowers the possibility of accidents or injuries, making welding a safer career.

They are less harmful to the environment than conventional welding techniques. The automated procedure generates less trash and uses less energy, which lessens the welding process' carbon footprint.

To sum up, the future of welding in Perth and beyond is orbital tube welding and orbital welding. Compared to conventional welding procedures, these approaches provide a number of benefits, such as improved weld quality, increased efficiency and precision, increased welder safety, and a lessened environmental impact. If you require welding services in Perth, think about dealing with a business like Diverse Welding that specialises in orbital tube welding and orbital welding.

8 steps for welding pipes and tubes with orbital welding

orbital-welding

Welding pipes and tubes is a critical process in various industries, including oil and gas, manufacturing, and construction. To achieve precise and high-quality welds, many professionals are turning to orbital welding, a technique that offers automation and consistency. Whether it's for orbital welding, coded welding, or diverse welding applications, here are eight steps to follow when welding pipes and tubes using orbital welding:

Step 1: Preparation

Before beginning the welding process, it is crucial to prepare the pipes and tubes. This involves cleaning the surfaces to remove any contaminants that could compromise the quality of the weld. Additionally, ensuring proper alignment and clamping of the pipes helps maintain their stability during welding.

Step 2: Parameter Selection

Choosing the correct welding parameters is essential for successful welds. Factors such as material type, thickness, and joint design must be considered. Refer to the welding procedure specification (WPS) to determine the appropriate welding current, voltage, and rotation speed.

Step 3: Orbital Welding System Setup

Configure the orbital welding system to match the project's requirements. Set the welding program, electrode size, and rotation speed accordingly. Calibrate and test the system to ensure accuracy and functionality.

Step 4: Welding Preparation

Prepare the tungsten electrode by sharpening it to a fine point. This facilitates precise arc initiation and stability during welding. Ensure that the electrode is securely mounted in the welding torch and positioned correctly to maintain a consistent arc distance.

Step 5: Welding Process

Initiate the welding process by starting the arc and positioning the welding torch at the desired starting point. The orbital welding system will automatically rotate the electrode around the pipe, creating a circumferential weld. Control the arc length, welding speed, and filler material deposition for uniform and defect-free welds.

Step 6: Monitoring and Inspection

Continuously monitor the welding parameters and visually inspect the weld during the process. Non-destructive testing methods can also be employed for thorough inspection. Monitoring and inspection help identify any deviations or defects that may require adjustments or corrective measures.

Step 7: Post-Weld Cleaning and Finishing

Once the welding process is complete, remove any slag or spatter from the weld bead. This ensures proper inspection and prevents contamination. Depending on the application, additional finishing processes, such as grinding or polishing, may be required.

Step 8: Documentation and Quality Control

Maintaining accurate documentation is crucial for traceability and quality control. Record essential information, including welding parameters, inspection results, and any deviations or adjustments made during the process. This documentation serves as a reference for future inspections and ensures compliance with industry standards.

By following these eight steps for welding pipes and tubes with orbital welding, professionals can achieve consistent, high-quality welds. Orbital welding is particularly advantageous for applications such as coded welding or diverse welding, as it improves efficiency, productivity, and weld integrity. Embracing this automated and reliable technique allows industries to meet stringent standards while enhancing overall welding performance.



Stainless Steel Tank: The Perfect Solution For All Your Storage Needs

stainless-steel-tanks

Storing liquids and gases in a reliable and efficient manner is crucial for various industries, such as pharmaceuticals, food and beverage, chemical, and oil and gas. A stainless steel tank is a solution that has grown in favour due to its toughness and longevity. At Diverse Welding Services, we provide a large selection of stainless steel tanks to meet a variety of needs. Our team of knowledgeable experts is dedicated to making certain that each product is of the greatest quality and complies with all safety requirements.

The Importance of Reliable and Efficient Storage Solutions

  • Liquids and gases must be stored safely and efficiently

  • Risks and consequences of poor storage

The Benefits of Stainless Steel Tanks

  • Stainless steel tanks are durable and strong

  • A wide range of industries use stainless steel tanks

  • Corrosion resistance of stainless steel tanks

  • A stainless steel tank's ease of cleaning and maintenance

Customisation Options for Stainless Steel Tanks

  • A wide range of tank shapes and sizes are available, including cylindrical, rectangular, and square tanks

  • There is the option to choose between vertical tanks and horizontal tanks

  • An adjustable tank to meet specific requirements for space and capacity

  • Material, thickness, and finish options for designing and fabricating tanks

Safety Standards for Stainless Steel Tanks

  • The importance of meeting safety regulations, including pressure vessel codes such as ASME, PED, and CRN

  • The precautions taken by Diverse Welding Services to ensure that their products are safe and reliable

Diverse Welding Services' Expertise in Stainless Steel Tank Fabrication

  • The company's expertise and experience in fabricating high-quality stainless steel tanks

  • The team of skilled professionals and the use of the latest technology and equipment

  • The commitment to providing tailored solutions that meet clients' exact specifications

For all of your storage needs, stainless steel tanks are the ideal option since they offer sturdiness, strength, and corrosion resistance. From small pressure vessels to huge storage tanks, Diverse Welding Services offers a broad selection of stainless steel tanks that may be modified to meet your unique requirements. Their group of knowledgeable experts is dedicated to provide the greatest services and goods that abide by all safety regulations. Make contact with them right away to go through your needs and locate the ideal answer.

Exploring The Complexity And Variations Of Jacketed Vessels In Industrial Applications

jacketed-vessel

Jacketed vessels are an indispensable constituent across a multitude of industries, including pharmaceutical, chemical, and food processing, to name a few. The applications of jacketed vessels range from heating and cooling to mixing and storage. Thus, if you are seeking a dependable and top-notch jacketed vessel, then you need not look beyond Diverse Welding Services.

Diverse Welding Services prides itself on over three decades of experience in fabricating tanks and vessels to fulfil the exacting requirements of its clients. Our offerings encompass an extensive gamut of sizes, ranging from 10 litres up to 12,000 litres for tanks and 1 litre up to 20,000 litres for vessels. We have the competence to produce a custom jacketed vessel that precisely caters to your needs.

Our expertise in crafting diverse types of vessels spans over pressure vessels, carbon filtration vessels, transfer vessels, and mixing vessels. To ensure the robustness and longevity of our products, we only use premium quality materials, including austenitic stainless steel, carbon steel, duplex, and titanium. Our team of adept professionals utilises cutting-edge welding and fabrication techniques to guarantee that each vessel is built to the most elevated standards.

Working with Diverse Welding Services confers upon you the significant benefit of our unwavering pledge to conform to Australian and International standards. All our products conform to AS1210 (vessels), AS1554 (tanks), and ASME BPE, affirming that they satisfy the necessary safety and quality benchmarks.

Our jacketed vessels can be employed across a wide spectrum of applications, ranging from oncology and medical beakers to pharmacology beakers, water tanks, and storage silos. They are fashioned to be versatile and enduring, which renders them fit for deployment in various environments.

When searching for a bespoke jacketed vessel, look no further than Diverse Welding Services. Our team of skilled professionals can collaborate with you to design and fabricate a vessel that corresponds precisely to your specifications. Our commitment to delivering superior-quality products and exceptional customer service implies that you can have absolute confidence in the value of your investment.

Our portfolio comprises an array of bespoke products that we have fabricated for diverse clients previously. You can browse some of these products on our website to gauge the quality of our work. If you have any queries or want to discuss your particular requirements, please do not hesitate to get in touch with us. Our team is perpetually accessible to provide expert guidance and advice, enabling you to make an informed decision regarding your jacketed vessel necessities.

In summation, Diverse Welding Services is a reliable supplier of top-quality jacketed vessels for diverse industries. We possess the expertise and experience to create custom vessels that cater precisely to your requirements, and we are unyielding in our commitment to providing unparalleled customer service. Reach out to us today to explore your requirements and permit us to assist you in locating the perfect jacketed vessel for your needs.

Expertise And Standards In The Manufacturing Of Jacketed Vessels

jacketed-vessels

In the manufacturing processes of chemical, pharmaceutical, and food industries, jacketed vessels hold significant importance. These vessels are responsible for mixing, heating, and cooling various products, and their construction must be of the highest quality to ensure the safety and efficacy of the entire process.

At Diverse Welding Services, we comprehend the significance of producing top-notch jacketed vessels that cater to our clients' unique needs. Our team of experts can fabricate a product that surpasses your expectations, regardless of whether you require a small pressure vessel or a large storage tank.

 

Working with High Alloy Materials

One of the reasons why we provide superior jacketed vessels is because of our proficiency in working with high alloy materials. At Diverse Welding Services, we work with a range of materials, including austenitic stainless steel, carbon steel, duplex, and titanium.

Our team of seasoned welders and fabricators has the necessary skills and expertise to work with these materials, enabling them to produce jacketed vessels that conform to the most rigorous industry standards.

 

Meeting Australian and International Standards

At Diverse Welding Services, we take immense pride in manufacturing jacketed vessels and tanks that conform to Australian and international standards. We understand the importance of adhering to strict regulations and guidelines when it comes to manufacturing vessels and tanks that are used in industrial processes.

All of our vessels and tanks are produced in compliance with AS1210 (vessels), AS1554 (tanks), and ASME BPE standards. These standards guarantee that our products are of the highest quality and meet the necessary safety requirements.

 

Customised Jacketed Vessels to Meet Your Needs

At Diverse Welding Services, we acknowledge that every industrial process is distinct, necessitating the customization of each jacketed vessel to meet the process's specific needs. Our team of experts will work with you closely to understand your requirements and design a vessel that meets your exact specifications.

We can fabricate jacketed vessels in a range of sizes and configurations, including vertical or horizontal vessels, and with various types of agitation and insulation. To ensure that your vessel caters to your specific needs, we also offer a variety of surface finishes, including electropolishing, bead blasting, and passivation.

To sum it up, at Diverse Welding Services, we are committed to producing top-notch jacketed vessels and tanks that cater to our clients' unique needs. With our proficiency in working with high alloy materials and our unwavering commitment to adhering to industry standards, you can rest assured that the jacketed vessel we fabricate for you will be of the highest quality and meet all of your requirements. 

Contact us today to learn more about our jacketed vessel fabrication services and how we can assist with your industrial process needs.

The Benefits of Stainless Steel Tanks: Customised Storage Solutions

stainless-steel-tanks

When one seeks to procure a dependable and long-lasting storage solution, the optimal choice would be a stainless steel tank. At Diverse Welding Services, we are immensely proud to offer our esteemed clientele an exhaustive collection of such tanks that are purpose-built to cater to their specific and discerning needs.

The primary advantage that a stainless steel tank offers is its exceptional durability. This is due to stainless steel's innate resistance to rust and corrosion, making it an ideal choice for long-term storage solutions. In addition, it is also a superlative option for storing products that necessitate high standards of hygiene such as consumable goods or pharmaceuticals. Furthermore, it is effortless to maintain and clean stainless steel tanks, ensuring that they remain in impeccable condition for an extensive duration.

At Diverse Welding Services, we extend a comprehensive array of stainless steel tanks, including petite pressure vessels and immense storage tanks. We comprehend that each of our clients has unique prerequisites, and we take pride in fashioning customised solutions that fulfil their distinct needs and expectations.

Our modest pressure vessels are optimal for storing and transporting liquids or gases that are under pressure. We have the flexibility to tailor these vessels' size, shape, and capacity to accommodate your individual needs. On the other hand, our colossal storage tanks are devised to hold a substantial volume of liquid or gas. These tanks are constructed to be robust and enduring, ensuring that your products are stored securely and safely.

What distinguishes Diverse Welding Services from its counterparts is our expertise and experience in constructing top-quality stainless steel tanks. Our team of proficient and adept professionals work in tandem with our clients to comprehend their requirements and provide bespoke solutions that surpass their expectations. We take immense pride in our meticulous attention to detail and the quality of our work, ensuring that every stainless steel tank that we construct is of the highest standard of excellence and sturdiness.

Engaging Diverse Welding Services for your stainless steel tank necessitates myriad benefits, including customised solutions that meet your specific requirements and standards, the provision of superior quality products that are devised to last and our proficiency and experience in constructing stainless steel tanks. We extend competitive pricing and exceptional customer service, thereby guaranteeing that our clients procure the finest value for their money.

Stainless steel tanks are the optimal storage solution for products that necessitate durability, hygiene and long-term storage. At Diverse Welding Services, we specialise in creating custom stainless steel tanks that cater to our clients' specific needs and requirements. Our expertise and experience enable us to provide superlative solutions that meet your expectations and exceed your standards.



Choose Diverse Welding for Best Quality Stainless Steel Tanks

Stainless Steel Tanks

Stainless steel tanks, being an essential component of diverse industries spanning from food and beverage production to pharmaceuticals and chemical manufacturing, play a crucial role in the safe and secure storage and transportation of liquids and gases, thereby guarding against contamination and corrosion.

At Diverse Welding Services, we take immense pride in providing a comprehensive range of stainless steel tanks that are tailored to cater to our clients' specific and distinct needs, ranging from small pressure vessels to large storage tanks. Our vast experience and expertise in fabricating high-quality products according to the precise specifications of our clients enable us to fulfil their requirements to the utmost satisfaction.

The unique advantage of employing stainless steel as the prime material for tank fabrication lies in its exceptional corrosion resistance, rendering it a perfect choice for harsh environments. This, in turn, guarantees that stainless steel tanks pass the test of time, thereby providing reliable and durable storage solutions for a myriad of applications.

Furthermore, stainless steel exhibits an unparalleled level of strength and durability, rendering it an ideal choice of material for applications that demand optimal safety and reliability, especially in the chemical and pharmaceutical industries.

Our proficient team of skilled fabricators possess expertise in handling a wide variety of high alloy materials, such as austenitic stainless steel, carbon steel, duplex, and titanium, thereby providing a range of options to meet the specific requirements of our clients.

Whether you necessitate a tank that can withstand high temperatures, pressures, or chemicals, our team can design and fabricate a bespoke solution that perfectly fits your requirements. We use the latest fabrication techniques and advanced equipment to ensure that our tanks possess an exceptional level of quality, functionality, and performance.

Our stainless steel tanks are designed and manufactured to meet a host of industry standards, ensuring that they adhere to the most stringent industry standards for safety and reliability. We also offer a diverse range of additional features and options, such as insulation, heating and cooling systems, and agitators, to make our tanks fully customizable to cater to the unique needs of our clients.

At Diverse Welding Services, we prioritise quality and customer satisfaction. We work closely with our clients to gain a comprehensive understanding of their distinct needs and offer tailor-made solutions that precisely match their requirements within the stipulated time and budget.

If you seek a stainless steel tank for your business, get in touch with us today to learn more about our comprehensive range of products and services. Our team of proficient fabricators will be more than delighted to discuss your requirements and provide you with an all-inclusive quote for your project. With our vast expertise and unwavering commitment to quality, you can rely on us to deliver a tank that precisely meets your specifications while exceeding your expectations.

Welding Services in Perth: Custom Designs and High-Quality Products

stainless steel fabrication

Diverse Welding Services is a pivotal component of numerous sectors including manufacturing, food processing, and construction. It is essential to secure a dependable fabrication service to ensure that the equipment and structures you require are of high quality and durability. In Perth, Diverse Welding Services is a leading provider of stainless steel fabrication services.

Diverse Welding Services has been catering to the Western Australian region for many years, offering a diverse array of welding and fabrication services. Their squad of proficient fabricators and welders possess the skills and knowledge to undertake any project, regardless of its magnitude or intricacy.

One of the prime benefits of collaborating with Diverse Welding Services is their capability to manufacture bespoke designs that are tailored to meet your specific requirements. They can also create standard designs that conform to industry standards and regulations. Their proficiency in stainless steel fabrication enables them to deliver equipment and structures that are of high quality, reliable, and long-lasting.

Their team of experts is equipped with state-of-the-art equipment and tools, guaranteeing their ability to handle any project with ease. Whether you require minor scale welding for a domestic project or significant-scale structural welding in Perth, Diverse Welding Services possesses the aptitude to deliver.

The fabrication process at Diverse Welding Services comprises several steps. Initially, they will work with you to assess your specific requirements and design needs. This may include discussing your project objectives, evaluating your site, and drafting detailed plans and blueprints.

Once the design is finalised, their skilled fabricators will begin the fabrication process. They will employ top-notch stainless steel materials and sophisticated welding techniques to fabricate the desired product. Stringent quality control measures are in place to ensure that the end product complies with your specifications and industry standards.

Diverse Welding Services can manufacture a vast assortment of stainless steel products, including:

  • Custom tanks and vessels
  • Conveyor systems
  • Platforms and stairs
  • Structural steel frames
  • Pressure vessels
  • Heat exchangers
  • Pipe spooling
  • Industrial ducting


Furthermore, they offer installation and maintenance services for their manufactured products. This ensures that your equipment is installed accurately and maintained effectively to extend its lifespan.

In addition to their stainless steel fabrication in Perth, Diverse Welding Services also offers other welding and fabrication services, including:

  • Aluminium and mild steel fabrication
  • Metal cutting and bending
  • On-site welding and repair services
  • Machining and milling services
  • Sandblasting and painting services


Overall, Diverse Welding Services is a reliable and proficient provider of stainless steel fabrication services in Perth. Their team of skilled fabricators and welders possess the expertise and capability to undertake any project, regardless of its magnitude or intricacy. Their commitment to quality, safety, and customer satisfaction ensures that you will receive a top-quality product that meets your needs and surpasses your expectations.

The Benefits and Advantages of Stainless Steel Fabrication in Perth

stainless steel fabrication in Perth

Stainless steel is a highly versatile and durable material that is commonly used in a wide range of industries, from construction and architecture to automotive and medical equipment. In Perth, stainless steel fabrication has become a highly sought-after service, thanks to its many benefits and advantages.

One of the main benefits of stainless steel fabrication is its durability. Stainless steel has increased corrosion and rust resistance, making it an ideal material for use in outdoor and harsh environments. This means that products made from stainless steel can withstand the harsh weather conditions of Perth and will last for many years without showing signs of wear and tear.

Another benefit of stainless steel fabrication is its aesthetic appeal. Stainless steel is a sleek and modern material that can be used to create a wide range of products, from architectural features to furniture. Its shiny and reflective surface adds a touch of elegance and sophistication to any design, making it a popular choice for both residential and commercial projects.

Stainless steel fabrication is also an eco-friendly option. Stainless steel is 100% recyclable and can be reused, reducing the environmental impact of manufacturing and waste.

In addition, stainless steel fabrication in Perth is cost-effective. Stainless steel is a strong and durable material that requires little maintenance, which reduces the long-term costs associated with repairs and replacements. Moreover, the cost of stainless steel is relatively low, making it an affordable option for many businesses and homeowners in Perth.

In Perth, Diverse Welding offers stainless steel fabrication service and has the necessary equipment and skills to create a wide range of products, including staircases, balustrades, handrails, and more. We also offer custom fabrication services, which allow customers to create products that are tailored to their specific needs and requirements.

In conclusion, stainless steel fabrication in Perth is a great choice for anyone looking for a durable, aesthetic, eco-friendly, and cost-effective solution. Whether you're a business owner or a homeowner, the benefits and advantages of stainless steel fabrication make it a smart choice for any project.

The Advantages of Orbital Welding and Orbital Welders

Orbital Welders

Diverse Welding Services is proud to utilise the latest technology in the welding industry - orbital welding and orbital welders. Our equipment allows us to achieve a level of precision that is unmatched by traditional welding methods. This precision enables us to produce consistent, repeatable welds on pipework ranging in size from 6mm to 250mm.

Orbital welding is a specialised method of welding that utilises a welding torch that is mounted on a machine called an orbital welder. The welding torch is placed in a circular motion around the workpiece, creating a consistent and precise weld. This method of welding is particularly useful in industries such as aerospace, nuclear, and pharmaceutical, where precision and quality are of the utmost importance.

One of the most significant benefits of orbital welding is its precision. The orbital welder is controlled by computer, which means that the welding parameters, such as the arc length, pulse frequency, weld speed, thermal conductivity, and other variables that impact weld quality, can be programmed and controlled with great accuracy. This results in a consistent and high-quality weld that meets the exact specifications of the project.

With our orbital welding equipment, we have exact control over these variables. This means that we can ensure that the welds we produce are of the highest quality, and that they meet the most demanding specifications and standards. This is especially important in industries such as aerospace, nuclear and pharmaceutical where the safety and reliability of the welds is of paramount importance.

Another advantage of orbital welding is its efficiency. The circular motion of the welding torch allows for a faster welding process, which reduces the overall time it takes to complete a project. This can be especially beneficial for large-scale projects that need to be completed quickly and within a tight budget.

In conclusion, at Diverse Welding Services, we are dedicated to provide our customers with the highest quality welding services. Our orbital welding and orbital welders allow us to achieve a level of precision that is unmatched by traditional welding methods, ensuring that every weld we produce meets the most demanding specifications and standards. We are confident that our orbital welding and orbital welders will revolutionise the welding industry.

Orbital Welding - A Green Technology?

Orbital Welding

 

 

Orbital Welding is an automated welding method that allows high-strength, high-temperature, and corrosion-resistant metals such as titanium, stainless steel, duplex stainless steel and nickel based alloys to be welded with consistent and predictable results. 

It is a computer controlled automated robotic process that uses a rotating welding head or a welding gun to weld workpieces together.The key to getting the most out of an orbital welding setup is to choose an experienced orbital welding vendor that offers reliable training on how to use an equipment and also educates the company about its repair, replacement, and maintenance services. 

Orbital welding is also more efficient than manual welding. With the speedy development in modern day technology, acting sustainably and taking a sensible approach to the use of resources has become crucial in industrial production. The use of orbital welding has created controversies among people whether it is environmentally friendly or not? Or if its advantages outweigh its hazards. 

On that note, let's take a look at the advantages and disadvantages of Orbital Welding and whether it's the right way forward towards a greener future. 

Advantages

  • Definitive: The orbital welding process is reliable and extremely versatile. It can weld both ferrous (stainless steel) and non-ferrous metals (copper, aluminium, lead, zinc).

  • Less Usage: It uses less welding wire than any other welding process. 

  • Optimal: It produces a high quality weld using less spatter and absorbs less filler material than other welding processes.

  • Sustainable: It helps to reduce the use of energy.

  • Efficient: The welder and material do not have to be manuallyheld in place during the welding process, which allows the operator to weld in tight spaces more closely.

Disadvantages

  • Equipment Costs and Service: The power supplies and weld heads required for an orbital welding setup isn't common. They are built in limited numbers and often for specific purposes.They are therefore more expensive than typical manual welding setups and can be difficult to replace or fix a weld in a timely manner.

  • Training: Very few training programmes of orbital welding exist. Gaining knowledge about their efficient use is slightly more challenging than manual welding.

  • Setup Time: It may take time for a new company to set up orbital welding due to its precise nature. 

Many of these disadvantages are more apparent in smaller projects, where the costs of equipment, training, and setup time may not be worth it. However, in large, repetitive tube or pipe welding projects, orbital welding is the right way ahead. It releases lesser leftovers and also keeps the energy usage in check. It must also be taken into account that approximately 35 mm of each welded electrode is left over in a  manual welding cases. This leaves a negative impact on sustainability and also takes the welder time to change the electrodes and clean the bead. Orbital welding may not be easily accessible at the moment for operators, but it is definitely a positive step towards green technology and the right way ahead.

 

 

Different Ways to Get Help From Stainless Steel Fabrication Enterprises in Perth

Stainless Steel Fabrication Enterprises in Perth

For all its versatility, durability, value, and quality, steel is the metal of choice for various elements of construction and workshops. Nevertheless, to make the most from high-quality steel, you have to fabricate. Materials made from fabricated steel have their utilities in almost every industry, ranging from medical, mining, Industrial, oil and gas, and food and beverage, to name a few. Here's a briefing on how it might help your industry.

Uses of Stainless Steel Fabrication in Perth

Premier stainless steel fabrication enterprises in Perth have expertise in handling engineering and fabrication challenges. Plus, with the help of a team seasoned in designing almost all types of equipment, you can get just about any help. It includes:

  • Creating garden sculptures, water feature

  • Food and Beverage Manufacturing equipment and process piping

  • Equipment for research and development in laboratories.

  • Mining & General Industry Piping

If you have fabricated equipment that is not working the way it should, consider repairing or modifying it. It helps in better functionality. For a seasoned welder, no project is too small or too insignificant. So sometimes, all you need is to have a session with your local fabricators and let them know what exactly you are looking for.

Get help with Orbital Welding

Industry-leading orbital welders in Perth can deliver relatable and consistent welds. It gives a precise result on the pipework. This type of welding is possible on various sizes of paperwork. They might vary in size and can be anything from 250mm to 3 mm. The manufacturers also employ the best in-line technologies to get the right control over the variables affecting the weld quality. They include:

  • Thermal conductivity.

  • Arc length.

  • Weld speed.

  • Pulse frequency.

The welders adhere to the Australian standards and welding codes like:

  • ASME B31.

  • NORSOK.

  • ASME9.

  • DNV.

  • ASME BPE.

  • AS 4041.

Get Stainless Steel Tanks

Whether you require a 10,000-liter tank for storage or a 20-litre pressure vessel, a seasoned steel fabricator can make it all. These stainless steel tanks are useful in many places. For example, they work as:

  • Water tanks.

  • Pharmacology and medical beakers.

  • Storage silos.

Similarly, vessels come in handy for jobs like:

  • Carbon filtration.

  • Mixing materials.

  • Transferring materials.

The tanks and vessels that premier manufacturers produce adhere to Australian standards like:

  • ASME BPE.

  • AS1554 (for tanks).

  • AS1210 (for vessels).

Getting Help

Perth-based enterprise, Diverse Welding Services has earned repute in Australia as well as internationally. We have decades of industry experience. Very few peers in the industry can match the precision and versatility we offer. 

 

Factors to Consider When Choosing Your Stainless Steel Fabrication Partner in Perth

Finding a suitable fabrication partner is crucial for all projects regardless of their size and complexities. The quality of the workmanship can make a difference to your project. That’s why you need a trustworthy fabricator with a transparent approach.

Stainless Steel fabrication and orbital welding

Here are 5 Factors to consider when choosing the best stainless steel fabrication partner in Perth:

Experience and Expertise

An experienced fabricator with an expert team can avoid glitches and prevent wastage of time and resources. For example, if your project involves orbital welding, your fabricator must have vast experience in handling it. Fabrication projects may greatly vary from industry to industry. The requirement of oil and gas fabrication would be different from that of the pharmaceutical industry and so forth. So, do check the industry experience of your fabricator.

An experienced stainless steel fabrication partner:

  • Understands industry regulations, standards, and compliance

  • Uses state of the art tools and techniques to boost effectiveness and cost efficiency.

  • Can readily furnish client reviews for past projects

 

Fabrication Facilities and skills

The success of your fabrication project would depend on several parameters like designing skills, production facility, and more. You need to ask your stainless steel fabrication partner if they: 

  • Can work on a project from scratch

  • Have experience with CAD and other design programs

  • Are approved by ASSDA (Australian Stainless Steel Development Association) 

  • Have experience with coded welding, orbital welding, and more

  • Confirm to the Australian Welding Codes and Standards

 

Workshop Facility 

When a project transforms from design to physical form, several problems may arise. Therefore, your stainless steel fabrication service provider must have the space and capabilities to receive materials, accomplish the job the way it is intended and deliver the final product to your factory. If your fabricator lacks space and systems, they may not be able to do justice to your project.

 

Precision and Consistency

One of the most important factors in choosing the fabrication partner is to find out about their precision and consistency. For this, you can check if they:

  • Quality check and quality control at each stage of production

  • Offer trial run to the client before field installation

  • Offer customized services

 

Customised services

No fabrication projects are the same, and the size of the project may vary so your fabricator should be able to offer customised services for any types of projects with equal zeal.

The above factors will guide you to find the best fabrication partner!

 

How Competent Is The Pipework Fabrication Company You Are Hiring

Right from handling small-scale domestic welding jobs to large-scale structural projects, there is a need for fabricating stainless steel. This procedure can standardise and customise different types of equipment to meet the needs of various industries. If you have seldom hired a specialised welder, here are some facts that you would like to know about. 

Pipework fabrication

Specialty

The companies that specialise in stainless steel fabrication in Perth would provide flawless performance in projects that need repetitive jobs. The professionals working in the welding industry also have expertise in handling different welding methods. These include:

  • GTAW or Gas Tungsten Arc Welding.

  • GMAW or Gas Metal Arc Welding.

  • FCAW or Flux-cored Arc Welding.

  • STTFCAW or Surface tension transfer Flux-cored Arc Welding.

Different methods have their utilities in varied functions. Your service provider can furnish you with all the practical suggestions you might need to get the best possible outcome.

 

Products to getting

With pipework fabrication and specialised welding, you can get a range of equipment and services. Some of them include:

  • Cooling units.

  • Installation and repair of boilers.

  • Ore crushing tanks and skids.

  • Upgrades and modifications to existing structures.

  • Maintaining furnaces and barrels.

  • Service and maintenance of existing structures

 

A professional company can cater to various industries, including:

  • Water treatment.

  • Gas and oil.

  • Mines and related industries.

  • Pharmacy.

  • Beverage and food processing centres.

  • Commercial and domestic projects.

  • Chemical industry.

  • Medical industry.

You may want to contact some of your local companies and talk about your unique requirement for welding and equipment designing jobs. Comparing the services with a few local companies can help you get practical packages.

 

Finding Your Welding Partner

Perth based orbital welding solution providers such as Diverse Welding has earned applauds from all quarters. Organisations like these have been in the industry for years. It affirms its reliability. Some of the biggest signs that you are hiring a perfect partner would include:

  • The customer support would enthusiastically offer help for just any type of project.

  • There would be a team of several experienced fabricators who work diligently to give your money's worth.

Sometimes, it only takes a call or an online inquiry to check if the concerned company is worth your trust.

 

DWS Fabricates 600NB Suction Strainers for ICHTHY's

Diverse Welding Services has recently completed its first works package for the Ichthys LNG Project.

Inpex describes the as, “Ichthys LNG Project  is effectively three mega projects in one — incorporating some of the world’s largest and most advanced offshore facilities off the Western Australian coast, massive onshore processing facilities near Darwin in the Northern Territory and an 890 kilometre subsea pipeline to unite them.   It is one of the few mega projects worldwide that incorporates the whole chain of development and production components: subsea, offshore, pipeline and onshore. Located about 220 kilometres off the northern coast of Western Australia, Ichthys represents the largest discovery of hydrocarbon liquids in Australia in nearly 50 years. The Project is expected to produce up to approximately 8.9 million tonnes of LNG and 1.6 million tonnes of LPG per annum, along with more than 100,000 barrels of condensate per day, at peak. The Project is a joint venture between INPEX (operator), major partner Total, CPC Corporation Taiwan and the Australian subsidiaries of Tokyo Gas, Osaka Gas, Kansai Electric Power, JERA and Toho Gas.”

Diverse Welding Services Pty Ltd have completed (2) 600 NB Stainless Steel inline Secondary HMP Suction Strainer for the FPSO (Floating Production Storage & Offloading unit).  The units were fabricated by Diverse Welding Services for Winnellie Hydraulic Pty Ltd.  Together both companies meet the quality and time expectations of the client to reach a successful project outcome.  To complete this work DWS, utilised its custom fabricated single sided resistance spot welder to be able to fuse the 0.2mm thick 316 SS woven mesh with a filtration capacity of 300 microns onto the 65% open area 3mm 316 SS support sheet.  DWS completed all fabrication using qualified weld procedures and welders. 

To satisfy the clients stringent quality requirements DWS also have 100% PMI (Positive Material Identification) pre & post fabrication and 100% NDT (Non Destructive Testing) in the form of DPI (Dye Penetrant Inspection).  DWS used Perth local NDT subcontractor Inspec Pty Ltd to complete the NDT work scope in our new Oil & Gas Workshop Facility based in Malaga, Perth.

DWS thanks Winnellie Hydraulics for the opportunity to work with them on a great project for Inpex, and look forward to future work scope together.  

600NB SUCTION STRAINER

Diverse Welding Services Manufactures Conveyor System for Vesco Foods

Diverse Welding Services (DWS) has successfully designed, manufactured, and installed two custom product transfer conveyors for Vesco Foods Pty Ltd.  DWS would like to thank Vesco Foods Pty Ltd for the opportunity to work on this project and it is proud of its long established relationship with this high quality food manufacturing company based in Perth, Western Australia.   

VESCO LOGO

Australian-owned Vesco Foods has supplied meal solutions to Australia, Asia, and the Middle East for over 40 years.  The project work scope included the design & supply of 600 millimetre (mm) wide variable speed straight conveyor, and (1) 500 millimetre (mm) wide offset (curved) conveyor.  The conveyors were designed to be mobile, interlocked together, and to match the existing plant layout when in position and interlocked together.

 

Critical design criteria aspects developed and implemented by Diverse Welding Services (DWS) on this project included;

# Adjustable height castors for sloped floors
# Conveyors supported on castors to allow for mobility & quick set up
# Quick Adjustment Guide Rails
# Removable Gantry / Overhead Style Carton Holders
# Sanitary / Hygienic  Construction allowing for easy wash down / clean ability
# Ergonomic  Design in relation to end user height & side access
# EHS Review in relation to pinch points, Emergency stop locations
# Electrical Control Panel for Drive Control

Diverse Welding Services (DWS) conveyors are a high quality manufactured product, which are developed to with stand the harsh working environment, and the requirement to maintain the expected reliability & functionality of the equipment for the equipment’s lifetime.  Diverse Welding Services (DWS) support our quality manufacturing methods by using well-known, long established speciality equipment suppliers for key conveyor components such as Habasit for belts & SEW for drive units.  Diverse Welding can custom manufacture to suit any clients layout, or process objectives.  In our 20th year of business we are proud to continue to develop innovative quality solutions for our valued clients.

 

 Conveyor

 

Conveyor

 

Conveyor

Employment Opportunity - 1st Class Sheetmetal Worker/Welder

We are seeking a welder/fabricator with good welding skills in the fabrication of precision industrial equipment.

This position is ideal for someone who takes pride in the quality of their work and is seeking to develop their skills in a high-precision field, with the benefit of long term employment and earning prospects, in addition to a clean, high-tech working environment.

A strong work ethic is required; this position would suit someone with experience in stainless and carbon steel fabrication and/or welding.

 We offer:

  • Competitive rate based on competence and work history
  • Flexible working hours
  • Team based environment
  • Variety of work

 The following would be an advantage:

  • Trade Qualified 1st Class Boilermaker, Sheetmetal Worker
  • Certificate 7 for TIG Welding
  • Strong work history with references
  • 4 years minimum trade experience
  • Stainless steel experience
  • Available for immediate start

 Start your career with Diverse Welding Services Pty Ltd.

Ph: 08 9276 6000

Fax: 08 9276 6111

Diverse Welding Services Pty Ltd - 20th Year Anniversary

Diverse Welding Services Pty Ltd (DWS) is proud to announce its twentieth year of producing high quality diverse engineering and manufacturing solutions for the Australian and overseas marketplaces.  In an era when manufacturing companies swiftly come and go, Diverse Welding Services has achieved two decades of innovation and steady growth and continues to drive forward.  The company will commemorate the occasion with the redevelopment of its plant facilities to comprise  two dedicated manufacturing workshops - an Industrial, Mining, Oil & Gas manufacturing facility and a Pharmaceutical, Food & Beverage manufacturing facility.  Each facility will feature specialised equipment and an individualised layout to meet the diverse engineering & manufacturing requirements of our clients and industry.

DWS began operations in April 1997 when Karl Schmidt - the company’s founder and Managing Director - secured numerous contracts to fabricate and install stainless steel process piping and vessels for various companies in the Food & Beverage industry, including the renowned Peters & Brownes.  Through his team’s hard work and extensive industry experience, Karl developed a strong reputation within the West Australian Food & Beverage industry for providing end users with access to a local, high quality, flexible manufacturing and engineering solutions provider – a service which was previously predominantly sourced from the East Coast marketplace.  DWS’s commitment to the implementation of its core vision “diversity is our key, customer satisfaction our reward”, has ensured that the company’s flagship product - its people and their quality work - has provided the company the opportunity for continued growth and new opportunities in our greatest asset; positive client feedback and satisfaction.

The early success of Diverse Welding Services indicated a growing demand for technically refined, computer controlled welding to reduce failure risk for the Biotech and Oil & Gas subsea industries.  Seeing the opportunity, Diverse Welding Services purchased specialised orbital welding equipment and developed welding procedures to the highest quality requirements of both the Biotech industry (FDA and AMSE BPE) and the Mining, Oil & Gas industry (ASME IX SC, NORSOK and ISO).  DWS also introduced a quality management system that provides the end user with a complete package of weld execution and traceability documentation.  During this time the company established itself as a core vendor and manufacturer of small-bore subsea hydraulic tubing installations for many of the key industry stakeholders, including Technip, FMC, Cameron and Woodside.

Diverse Welding Services’ continual upgrading of its existing equipment reflects the company’s ongoing commitment to delivering innovative, powerful, and robust solutions for its clients and industry client requirements.  Managing Director Karl Schmidt is quoted as saying: “Our success and longevity is due in part to the advanced capabilities of our team and the continuous improvement of our processes & equipment.”  As Diverse Welding Services’ customer base has continued to expand throughout its twenty-year history, the company has continually focused on quality execution of product and services whilst never forgetting its fundamental objective: customer satisfaction.

“We at Diverse Welding Services sincerely thank our many customers for the past 20 years of exceptional relationships, projects and opportunities, and look forward to the next 20 years to come.”  

Diverse Welding Services Pty Ltd (DWS) Complete 5th Carbon Filter Vessel

Carbon Filtration Vessel

 

Diverse Welding Services has successfully completed its fifth Carbon Filtration Vessel.  Our latest vessel completed for Asahi Beverages Pty Ltd is part of its essential equipment required in the beverage industry for manufacturing large-scale soft drink production.  The vessel has a volume capacity of 13,000 litres (l), is 6 meters (m) high, has a barrel diameter of 2130 millimetres (mm), weigh’s  4500 kilograms (kg) when empty and 17,500 kilograms (kg) when in operation

Our activated carbon filter vessel allows for large volume raw water purification and removal of chlorine & other adverse water contaminants through the use of an activated carbon bed.  The carbon filter vessel design allows for back washing, regeneration, and or sanitising of the media bed by steam, hot CIP (Clean in Place) caustic.  This greatly extends the life of the activated carbon, dependent upon the load placed on the carbon & allows for economical water purification costs and return on investment for the process owner.

Our carbon filter vessel is designed and manufactured in accordance with the Australian Standards AS1210 and AS4458.  We have all the qualifications required to manufacture pressure vessels, and produce not just a quality product but also the quality assurance documentation package required for this type of pressure vessel manufacture. 

We have produced carbon filters fabricated from carbon steel & stainless steel.  Our filter vessels also offer specialised internal coating systems to ensure our vessels can handle the corrosive environment & duties required.  This ensures maximum lifespan of the plant equipment is achieved.

References: “The Soft Drinks Companion: A Technical Handbook for the Beverage Industry” By Maurice Shachman

Port Hedland Tug Boat Diesel & Bilge Water Hose Reel Cabinets


Petroleum, Aviation and Mining Supplies

From concept to completion...Diverse Welding Services (DWS) in cooperation with PAMS (Petroleum, Aviation & Mining Supplies) have provided a turnkey solution for the design, manufacture, fit out & supply of (3) three Diesel & Bilge Water Hose Reel Cabinets for Lendlease as part of its $96 million dollar Port Hedland Tug Harbour Redeployment & Upgrade.

Diverse Welding Services custom designed (3) three stainless steel cabinets based on the client specifications, including engineering of the frame to comply with cyclone, wind and wave load factors.  Each cabinet had to be custom designed and sized to fit into an existing barge layout. 

This required Diverse Welding Services to generate Solidworks 3D models & engineering drawings of each cabinet design to allow the client to review and approve prior to fabrication.

Waste Oil and Bilge Water Cabinet Drawing

The cabinets were 100% 316 stainless steel in construction, including custom designed hinges and bi-fold locking doors.  Internally the cabinets house 2” and 2.5” Macnaught Hose Reels, process pipework for supply and return of the process media, flow meters, and process valves for flow control.  The hose reels required modification and additional rollers so they could be custom mounted in the inverted position.  

Lendlease Logo

The hose reel modifications were completed in consultation with the OEM (original equipment manufacturer).  As the cabinets are installed over a water environment our design included a bunded floor to contain any leaks and avoid environmental contamination.  Design included (4) engineered lifting points off the main structure to allow for easy end user installation.

The cabinets were fabricated to AS 1554.6 2II, and had 10% LPI (liquid penetrant inspection).  All pipework was fabricated to AS4041 Class 1 & was hydrostatically pressure tested and radiographically tested to ensure compliance to Australian standards.  

 

                                                                                             Diesel & Bilge Water Cabinet Diesel & Bilge Water Cabinet Diesel & Bilge Water Cabinet

 

Employment Opportunity - 1st Class Sheetmetal Worker/Welder

We are seeking a welder/fabricator with good welding skills in the fabrication of precision industrial equipment.

This position is ideal for someone who takes pride in the quality of their work and is seeking to develop their skills in a high-precision field, with the benefit of long term employment and earning prospects, in addition to a clean, high-tech working environment.

A strong work ethic is required; this position would suit someone with experience in stainless and carbon steel fabrication and/or welding.

 We offer:

  • Competitive rate based on competence and work history
  • Flexible working hours
  • Team based environment
  • Variety of work

 The following would be an advantage:

  • Trade Qualified 1st Class Boilermaker, Sheetmetal Worker
  • Certificate 7 for TIG Welding
  • Strong work history with references
  • 4 years minimum trade experience
  • Stainless steel experience
  • Available for immediate start

 Start your career with Diverse Welding Services Pty Ltd.

Ph: 08 9276 6000

Fax: 08 9276 6111

Diverse Welding Services complete Subsea Structural Fabrication for Oceaneering

Subsea Structural Fabrication

 

DWS has been contracted by Oceaneering Australia to complete the fabrication of (1) subsea mud mat structure & deck table.  The mud mat & deck table are part of a specialised subsea umbilical work scope being undertaken by Oceaneering Australia for a key oil & gas client in Western Australia’s Northern Water Oil & Gas Fields.  Oceaneering Australia completed its engineering work scope within its new oilfield services facility in Jandakot, Western Australia, a purpose-designed 40,000 square meter site, which was developed to provide highly specialized support services to Australia's oil and gas industry. 

DWS completed the structural fabrication of the Oceaneering engineered & designed equipment to AS1554.1.  Our work scope also included a comprehensive Quality Assurance package including material qualification & traceability, weld procedure & personnel qualification, and NDT (Non Destructive Testing) including UT (Ultrasonic Testing), MPI (Magnetic Particle Testing) & Visual examination of the weldments.

The largest structure, the mud mat, was approx. 10 meters (m) in length by 2.4 meters (m) wide, with a mass of 2.6 tonne (t).

This project was completed in DWS’s new Mining, Oil & Gas Facility located at 14 Arvida Street Malaga.  DWS supplied the fabricated structures to Oceaneering ready for painting and load testing prior to deployment.

Diverse Welding Services thanks Oceaneering for the opportunity to complete this work scope & looks forward to future projects.

 

 

Subsea Structural Fabrication

Subsea Structural Fabrication

Diverse Welding Services complete Stage 2 of Project Bob

 

Perrigo Australia

 

Diverse Welding Services (DWS) has finished the second and final stage of the Project Bob Upgrade for Perrigo Pharmaceuticals.  This project commenced in March 2015, and ran in parallel with the building works within the production facility.  The project included major plant & equipment installation, process piping from external storage tanks of IPA & Ethanol to a TGA / FDA Approved Clean Room Manufacturing Facility; inter tank process lines in the mix room, through to two product transfer lines to the depositing lines. 

 

The upgrade has allowed the client to increase its batch sizes of production runs, through increased automation and storage capacity.  600 Autogenous welds later; we have been able to deliver our client a traceable, drainable process piping system in line with the ASME BPE design requirements, including passivation using Citrisurf 3050 and pressure testing of all lines.  Quality fabrication is only as good as the quality assurance requirements within the pharmaceutical industry & supported by Diverse Welding Services (DWS) validation package, we have given the client all the traceability it requires meet its auditory requirements as a pharmaceutical manufacturing plant.

 

Highlights of the installation included, fully enclosed pipework within the mix room & transfer line, allowing for reduced cleaning times & better cleanliness.  DWS completed the installation with one (1) critical plant shut down over 2 weeks.  Diverse Welding Services completed a comprehensive site survey & was able to prefabricate a large majority of the fabrication prior to the shutdown window.

 

Mix Room During Construction

 

Diverse Welding Services would like to thank Perrigo for the opportunity to complete this work, and looks forward to watching Perrigo move forward & grow based on its new plant and processes.    

Employment Opportunity - 1st Class Sheetmetal Worker/Welder

We are seeking a welder/fabricator with good welding skills in the fabrication of precision industrial equipment.

This position is ideal for someone who takes pride in the quality of their work and is seeking to develop their skills in a high-precision field, with the benefit of long term employment and earning prospects, in addition to a clean, high-tech working environment.

A strong work ethic is required; this position would suit someone with experience in stainless and carbon steel fabrication and/or welding.

 We offer:

  • Competitive rate based on competence and work history
  • Flexible working hours
  • Team based environment
  • Variety of work

 The following would be an advantage:

  • Trade Qualified 1st Class Boilermaker, Sheetmetal Worker
  • Certificate 7 for TIG Welding
  • Strong work history with references
  • 4 years minimum trade experience
  • Stainless steel experience
  • Available for immediate start

 Start your career with Diverse Welding Services Pty Ltd.

Ph: 08 9276 6000

Fax: 08 9276 6111

Technip Wheatstone Light Weight Blind Flange Package

Diverse Welding Services (DWS) has successfully tendered, and completed a substantial works package for Technip as part of its Wheatstone project for Chevron.  DWS was tasked with the responsibility of fabricating 64 Lightweight Blinds Flanges suitable for large bore pipe spool flooding and deployment. 

The size ranges of the lightweight blinds included 14”, 18”, 24” & 44” flanges. The light weight blind (LWB) flanges design included allowances for ROV (remote operated vehicle) grab handles, round bar protection cage, 2” stainless diffuser spools, Swagelok NRV (non return valves) to allow for flooding of the main pipe spools during deployment, and load tested lifting lugs.  All fabrication was qualified and completed to AS1554.1 SP, and required tight quality controls to ensure the final product achieved the client’s specific ITP (Inspection Test Plan) requirements.  This was highlighted by Diverse Welding Services nominating grain direction requirements on all plate material supplied to ensure any lifting loads experienced were in line with the correct grain orientation.  NDT (non-destructive testing) comprised 100% MPI (magnetic particle inspection), and load testing certification of all lifting points.  All work was completed to the Chevron Wheatstone Supplier quality system requirements including the supply of a SDL (Supplier Data List) & PDB (Product Data Book).  To ensure that the installation method was efficient for the end user, Diverse Welding Services supplied all B7 studs, washers and nuts required to complete installation, including custom centering studs up to 3” BSP (British Standard Pitch) by 1 meter overall length.  The fasteners were supplied on pallets broken down by flange size to ensure ease of installation.  It comprised over 3000 units.  Total tonnage of the fabricated work scope was over 10,000 kilograms.

This project was fabricated on a critical path timeframe to ensure all items were ready for installation as large bore spools were ready for load out at AMC Henderson (Australian Marine Complex). 

Light Weight Blinds

Technip Subsea Contract for Shell’s Prelude FLNG Development

North Sea Atlantic Side View While At BerthNorth Sea Atlantic Heli Deck Image

 

 

 

 

 

 

 

Technip has been awarded a large subsea installation contract by Shell Development (Australia) Pty Ltd for the Prelude Floating Liquefied Natural Gas (FLNG) facility moored some 200 kilometres off the north west coast of Australia, in the Browse Basin, at a water depth of approximately 240 meters.

DWS has been contracted to prefabricate, factory acceptance test (FAT) & install (1) 2” Stainless Steel Pipe A1 Jet Fuel Supply Line on the North Sea Atlantic floating asset from the bunded fuel storage area on board the ship to the helipad.  The work scope includes a deluge fire suppression extension to cover the newly installed fuel storage tank & bund.  The successful completion will enable helicopter transportation services from the mainland, as the floating worksite is beyond the standard fuel capacity of the air fleet for a supply and return trip.

This work was completed by DWS in Perth, prior to being shipped to Karratha for installation onto the North Sea Atlantic during its small time critical resupply & deployment berthing at Karratha King Bay Supply Base.  DWS supplied all material, as well as management & QA documentation required to complete works of this critical nature.  All piping was 100% radiographically tested & flushed and cleaned to NAS Class 6.

Find out more about the Shell Prelude FLNG Development below:

PDF icon Shell Prelude FLNG - Technip.pdf.

Orbital Welding and Subsea Applications

Orbital welding is a computer based welding process which is typically used to generate high quality, repeatable welds.  Welding specifications are completely programmed into the machine before welding begins, and once it does, there is minimal interference required by the operator, reducing the risk of human error.

As orbital welding is a computer controlled process, welds generated via an orbital welding procedure are both repeatable and consistent.  This is due to the operator’s ability to program specific parameters into the machine, including an alarm or ‘cease welding procedure’ should these parameters not be met.  Welding programs can be set in such a way that very strict tolerances are automatically monitored and adhered to, which allows the operator to meet essential welding variables with ease.  This process is particularly effective when working with thin wall and small diameter tubing, from which subsea hydraulic lines are predominantly fabricated.

There are two different types of orbital welding machines: autogenous, which does not use filler wire, and non-autogenous, which does.  When using an autogenous machine the operator gains the ability to better control the internal weld bead profile as there is no wire being used.  This eliminates the risk of internal bore reduction as required in hydraulic & control line tubing systems.  The risk of external weld contamination is also reduced due to the closed head welding environment.  For this reason, the majority of orbital welding performed by Diverse Welding Services is done so using an autogenous welding process.

Diverse Welding Services have both types of machines available, with qualified personnel & procedures for use of both systems on super duplex, duplex, inconel 625 and 316 stainless steel.  These materials are widely used for subsea applications as they combine high corrosion resistance and high mechanical strength with excellent resistance to seawater and marine environments.  For these reasons they are particularly well-suited for applications exposed to high stress in aggressive chloride-rich environments.

When fabricating or repairing subsea piping systems, orbital welding is preferred over manual welding as the welds produced are of an extremely high quality and have an exceptionally low failure rate when tested via 100% radiographic testing regimes.  Corrosion resistance rates are also maximised in the ‘as welded’ condition, proven by DWS, when samples tested under the G48 Method A – Pitting Resistance Test resulted in weight loss to be less than 0.36g/m2 for stainless steel. 

Orbital welding has many advantages.  The machine controls heat input, and so material quality and integrity is easily maintained.  The machine also features a recording data log which enables the user to track weld processes and guarantee consistency.  Due to the enclosed structure of the weld head, gas is kept inside the head and as such is effective when welding in confined spaces and challenging environmental conditions.  This feature decreases the amount of gas required and is therefore more economical than standard manual welding.  Inspection procedures are also simplified as the orbital welding machine prints a docket listing the parameters which have been adhered to whilst welding has taken place, meaning the operator does not have to be supervised to ensure the welding performed meets the welding procedures and standards required.  Welds are also generated in a faster weld time when compared to manual tig welding.

As the development of new energy reserves increases, so does the need for subsea infrastructure.  The ability to supply high quality, internationally competitive subsea fabrication is crucial to the ongoing growth & success of the Australian oil and gas industry.  There are currently a large number of unprecedented technical challenges involved with subsea oil and gas development and orbital welding is playing an increasingly vital role.

Oil & Gas Australia Publishes Article on Diverse Welding Services Pty Ltd

Diverse Welding Services is proud of its involvement in the Wheatstone project, and was happy to provide Oil & Gas Australia journalists details on our work history for their October 2015 publication.

Follow our link to read the article.

Oil & Gas Australia

Swagelok Tube Fitting Installation & Bending Training

Our General Manager John Lipscombe & Operations Manager Terry Mallinder, as well as four of our valued fabricators have successfully completed the Swagelok Tube Fitting Installation & Bending course.  Throughout the course they learnt how to select the correct fittings, install fittings to the manufacturer's installation specifications, and general good installation practices.

As we use Swagelok fittings in a variety of applications, it is crucial that our staff are correctly trained in their specifications to ensure our products are manufactured to the highest possible standard.  As customer satisfaction is what we strive for, it is imperative to us that we continue to upskill our staff and as a result will be enrolling remaining staff into this course over the coming months.

DWS Manufactures MQC Deployment Frame for Technip

DWS has recently completed an MQC Outboard Test Plate & two Female Test Plates for Technip Oceania.  This included the manufacture of an MQC Protection Panel, Half Shell Bracket & a Deployment Frame.  These have been manufactured as part of the Chevron/Technip Wheatstone Project and will be temporarily installed underwater to be used for testing purposes.  Once testing has been completed, they will be removed and the SSIV's (which our our MQC Plates have been installed onto) will be permanently installed into place.  Please see our Projects page for more photos!

 

Technip MQC Test Plate/Deployment Frame

DWS is Expanding!!

We at DWS are proud to announce that we have taken over the block next door at 14 Arvida Street and now have two workshops!  We are currently making a few alterations to the new workshop and adjoining it to our original building so that there is internal access between the two.  We also have plans to install a new 12.5 tonne overhead gantry crane at no.14, which will further expand our on site capabilities.

DWS Ongoing Plant Upgrades at Perrigo Laboratories

DWS is in the process of assisting Perrigo Laboratories with a pharmaceutical plant upgrade which will allow for increased alcohol mixing and storage facilities.  This project includes:

  • Supply & installation of pipework & process piping
  • Supply & installation of drain & transfer lines
  • Supply & installation of a CIP cleaning skid and associated pipework
  • Supply & installation of access platforms
  • Modifications to existing systems
  • UV steriliser relocation (2)
  • Pipe supports and gantry's
  • Pressure testing, passivation and documentation

We are proud to be working with such a reputable company and honoured that they have chosen to trust us to perform this work.

Orbimatic

Chemical Manufacturing Equipment Upgrades at Bayer CropScience

For the past 6 months, DWS has been undertaking a variety of works at Bayer CropScience in Kwinana to allow them to mix a greater volume (and new varieties) of chemicals.  These works include, but are not limited to:

  • Installation of new mixing vessel
  • Installation of new dust & fume extraction system throughout the entire facility
  • Refurbishment of all existing vessels

DWS Time Lapse

October 2014 to Febuary 2015 was an extremely busy period of time for Diverse Welding Services.  During this time we completed many projects, including the Technip MQC Plates & Small Bore Instrument Tubing Package for the Wheatstone Project, which we captured in a time lapse video.  At the completion of FAT's the MQC plates were packaged & shipped to Batum, Indonesia in preparation for permanent installation to their subsea manifolds.  Thankyou to Technip & Chevron for allowing DWS the opportunity to complete this manufacturing package within Australia.  We hope you enjoy the video!!

 http://youtu.be/h4MSitPxToY

Website launch!!

We are proud to announce that our website has gone live!  We look forward to being able to keep our vast client and supplier network up-to-date with our projects and general news. 

DWS Completes Work on the Chevron / Technip Wheatstone Project

DWS have completed work on the small bore super duplex control & stainless steel acid injection pipework for the MQC plates located on each of the 4 subsea manifold installations.  This project was a great success, not just in terms of fabrication, but documentation as well.  Here is a photo of the completed plates, time lapse camera footage to come!

DWS Manufactures Food Grade Topping System for Danish Patisserie

Diverse Welding Services has proudly manufactured a stainless steel food grade topping system for our valued client Danish Patisserie.  The purpose of this unit is to allow the client to evenly and efficiently deposit various toppings onto their products.  In order to meet our client's needs, we have manufactured a custom designed stainless steel mounting frame which houses a 240 volt electric vibratory feeder and hopper.  The entire unit bolts onto their pre-existing conveyors, and is fully equipped with swivel-braked wheels so that it is not only portable, but very secure when positioned.

Newly Accredited International Welding Supervisor!

We are proud to announce that our Operations Manager Terry Mallinder has successfully completed his International Welding Specialist course with the International Institute of Welding!  A big congratulations to Terry from the team at DWS.  Well done!

DWS builds packing conveyor systems

DWS has successfully designed, fabricated, and installed 5 packing conveyor systems for the new Mt Barker chicken factory installation in Rockingham.  DWS custom built the system to suit the client’s workflow requirements & delivery timeframe.  The conveyors & static roller packing stations were built from stainless steel and the design was suitable for the food industry's stringent hygienic cleaning requirements.

DWS New Contract - Schweppes Australia

DWS has been awarded a contract to fabricate a 13,000 litre carbon filtration vessel for potable water to AS 1210 for Schweppes Australia.  DWS has previously fabricated this type of vessel & has introduced a specialty corrosion surface coating on the interior to prevent corrosion in a harsh application environment.

DWS are now FMC Approved Vendors!

 

DWS are proud to announce that after review of results from FMC Technologies audits and supporting technical approval of our facility, FMC's Global Supplier Review Board has approved DWS for the performance of Orbital Welding on FMC Technologies materials and products.  DWS looks forward to working with FMC Technologies on Subsea Small Bore Tube Hydraulic Control Lines in the future.[[{"fid":"814","view_mode":"default","attributes":{"alt":"FMC Logo","title":"FMC Technologies","height":"50","width":"146","style":"margin-right: auto; margin-left: auto; display: block;","class":"media-element file-default"},"fields":{"format":"default","field_file_image_alt_text[und][0][value]":"FMC Logo","field_file_image_title_text[und][0][value]":"FMC Technologies"},"type":"media"}]]

 

Work Commenced on the Chevron / Technip Wheatstone Project

DWS has commenced worked on the Chevron / Technip Wheatstone Project which consists of an offshore development to produce and transfer hydrocarbons to a Greenfield onshore LNG Plant located at Ashburton North, South of Onslow in Western Australia.

The overall project offshore development includes installation, commissioning, and operation of offshore facilities identified as the Wheatstone Platform (WP), Trunk line, and Gas Gathering Systems. The onshore development consists of a two train LNG facility connected to the offshore trunk line by a nominal 1.5km onshore pipeline. The Area of Operations where the Facilities shall be installed is from the Wheatstone Platform, approximately 120 nautical miles north of Onslow, to the manifold centers and has water depths of 73 to 240 meters.

DWS is completing the fabrication of the small bore super duplex control & stainless steel acid injection pipework for the MQC plates located on each of the (4) subsea manifold installations. This work will be completed using our orbital welding systems and upon completion be shipped offshore for installation as part of the large project scope.

Balnaves Manifold

Coniston Project - Small Bore Tubing on DC3, DC4 & GPM Subsea Manifolds

DWS Manufacture Stainless Steel Mast & Lower Mounting Spigot for Ascalon Sculpture

DWS were delighted to manufacture a 316 stainless steel mast & lower mounting spigot for the Ascalon sculpture which is currently situated outside of the St. Georges Terrace Cathedral.

This was manufactured in accordance with Australian Standard AS1554 Part 6, and all structural purpose welds were both visually inspected and DPI tested.  The mast and all attached parts were highly polished and all welds were coved or sanded smooth and then polished to blend in with the pipe.

For your viewing pleasure, the video links below show the Ascalon sculpture being erected.

https://www.youtube.com/watch?v=T2KqehCNmGM

https://www.youtube.com/watch?v=Iez95msvKPI

 

Australian Stainless Cover - Ascalon